A100 steel alloy powder

Overview of A100 Steel Alloy Powder

A100 stainless steel contains high levels of nickel and manganese along with chromium, nitrogen and carbon to achieve outstanding low temperature toughness and ductility. It retains excellent impact strength and resistance to cryogenic embrittlement down to the temperature of liquid helium.

Key characteristics of A100 powder include:

• Excellent low temperature toughness and ductility
• High impact strength at cryogenic temperatures
• Good strength and hardness at room temperature
• Very good weldability and fabricability
• Resistant to cryogenic embrittlement
• K dispozici v různých distribucích velikosti částic

A100 powder is designed for applications requiring thermal stability and toughness at extremely low temperatures such as liquid natural gas storage and transportation. This article provides a detailed overview of this alloy powder.

Chemical Composition of A100 Powder

The typical composition of A100 powder is:

Element	Hmotnostní %
Nikl (Ni)	9-11%
Mangan (Mn)	12-14%
Chrom (Cr)	14-16%
Dusík (N)	0.15-0.30%
Uhlík (C)	max. 0,08%
Křemík (Si)	1 % max.
Železo (Fe)	Balance

The key alloying elements like nickel, manganese, chromium along with nitrogen enable exceptional cryogenic temperature toughness and ductility in A100 steel.

Properties of A100 Powder

A100 powder possesses the following properties:

Nemovitost	Hodnota
Hustota	7.9-8.1 g/cm3
Teplota tání	1400-1450
Tepelná vodivost	12 W/mK
Elektrický odpor	0.80 Ã×´Î.cm
Youngův modul	190-210 GPa
Poissonův poměr	0.29-0.30
Pevnost v tahu	620 MPa
Mez kluzu	275 MPa
Prodloužení	35-40%
Impact Strength	50-120 J at -196¡«C

A100 maintains excellent ductility and impact strength even at the temperature of liquid helium making it suitable for the most demanding cryogenic applications.

Production Method for A100 Powder

A100 powder can be produced via:

• Plynulá atomizace?- High pressure inert gas used to atomize the molten alloy resulting in fine spherical powder ideal for AM.
• Atomizace vody?- High velocity water jet breaks up the molten stream into irregular powder particles. Lower cost but higher oxygen pickup.
• Mechanické legování?- Mletí směsi prvků v kulovém mlýnu, následné spékání a sekundární atomizace.

Gas atomization allows excellent control over particle size distribution, shape, oxygen pickup and microcleanliness.

Applications of A100 Powder

Typical applications for A100 powder include:

• aditivní výroba?- Used in laser powder bed fusion and binder jetting for cryogenic parts like valve bodies, pump components, storage tanks etc.
• Metal Injection Molding?- To manufacture small, complex cryogenic parts needing high ductility and impact strength.
• Tepelné povlaky?- Wire arc spray deposition to produce coatings providing cryogenic resistance.
• Cryogenic Vessels?- Liners, fittings, fasteners, forged and cast parts for storage, transportation of liquefied natural gas.
• Cryocoolers?- Powder forged compressor parts, regenerator housings requiring high cryogenic toughness.

Specifications of A100 Powder

A100 powder is available under various size ranges, shapes and grades:

• Velikost částic:?From 10-45 Ã×m for AM methods, up to 150 Ã×m for thermal spray processes.
• Morfologie:?Spherical, irregular and blended shapes. Smooth spherical powder provides optimal flow and packing density.
• Čistota:?From commercial to high purity grades based on application requirements.
• Obsah kyslíku:?Hladiny udržované pod 2000 ppm pro většinu aplikací.
• Průtok:?Powder customized for flow rates above 25 s/50 g.

Global Suppliers of A100 Powder

Some of the major global suppliers of A100 powder include:

• Sandvik Osprey (UK)
• Hoganas (Švédsko)
• Praxair (USA)
• Oerlikon Metco (Switzerland)
• Erasteel (Francie)
• Čínská ropná a plynárenská společnost (CNPC)

These companies produce various grades of A100 powder tailored for additive manufacturing, thermal spray, powder metallurgy and other cryogenic applications.

Pricing of A100 Powder

A100 powder is priced higher than austenitic grades due to complex chemistry:

• Množství?- $50-100 per kg for bulk orders above 500 kg. Smaller quantities are priced higher.
• Kvalita?- High purity, spherical powder with controlled characteristics demands premium pricing.
• Dodavatel?- Large global suppliers offer competitive pricing owing to higher volumes.
• Zeměpis?- Prices vary between regions with Europe and North America being higher priced markets.

For critical cryogenic applications, buyers should focus on quality rather than lowest cost while procuring A100 powder.

Storage and Handling of A100 Powder

A100 powder requires controlled storage and handling:

• Uložit do uzavřených nádob s inertním plynem, aby se zabránilo oxidaci
• Avoid accumulation of fine powder to minimize dust explosion risks
• Use proper grounding, ventilation, PPE when handling powder
• Prevent contact with moisture, acids, strong oxidizers
• Dodržujte doporučené bezpečnostní postupy z bezpečnostních listů dodavatele

Inert gas glove box techniques are preferred when handling reactive alloy powders like A100.

Inspection and Testing of A100 Powder

Key quality control tests performed on A100 powder:

• Chemická analýza pomocí OES nebo XRF pro zajištění toho, že složení bude splňovat stanovené limity
• Distribuce velikosti částic dle normy ASTM B822
• Analýza morfologie za pomoci SEM zobrazování
• Průtok prášku měřený podle normy ASTM B213
• Stanovení hustoty pomocí pyknometru s heliem
• Testování nečistot metodou ICP-MS
• Charakterizace mikrostruktury pomocí rentgenové difrakce

Thorough testing ensures the powder meets the required chemical, physical and microstructural characteristics for cryogenic applications.

Comparison Between A100 and 304L Stainless Steel Powders

A100 and 304L stainless steel powders compared:

Parametr	A100	304L
Typ	Austenitic	Austenitic
Ni content	9-11%	8-12%
Low temperature toughness	Výborný	Špatné
Odolnost proti korozi	Střední	Výborný
Cena	Vyšší	Nizší
Schweißbarkeit	Velmi dobré	Výborný
APLIKACE	Cryogenic parts	Automobilový průmysl, spotřebiče

A100 offers exceptional low temperature toughness whereas 304L provides better overall corrosion resistance at lower cost.

A100 Powder FAQs

Q: How is A100 steel alloy powder produced?

A: A100 powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization provides the best control of characteristics.

Q: What are the main applications of A100 powder?

A: The major applications include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy of cryogenic parts needing high ductility and impact strength at extremely low temperatures.

Q: What is the typical A100 powder size used for binder jetting AM?

A: For binder jetting process, the common A100 powder size range is 20-45 microns with spherical morphology to enable good powder packing and binder infiltration.

Q: Does A100 powder require any special handling precautions?

A: Yes, it is recommended to handle A100 powder carefully under controlled humidity and inert atmosphere using proper grounding, ventilation and PPE.

Q: Where can I purchase A100 powder suitable for cryogenic storage vessels?

A: For cryogenic applications needing high toughness, A100 powder can be purchased from leading manufacturers including Sandvik Osprey, Hoganas, Praxair, Oerlikon Metco, and Erasteel.