Bubuk Baja Tahan Karat 316L

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Overview of 316L Stainless Steel Powder 316L is an austenitic stainless steel powder widely used in additive manufacturing to produce corrosion resistant parts with good mechanical properties and weldability. This article provides a detailed guide to 316L powder. Key aspects covered include composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection methods, comparisons to…

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Overview of 316L Stainless Steel Powder

316L is an austenitic stainless steel powder widely used in additive manufacturing to produce corrosion resistant parts with good mechanical properties and weldability. This article provides a detailed guide to 316L powder.

Key aspects covered include composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection methods, comparisons to alternatives, pros and cons, and FAQs. Tables are used to present information in an easy-to-reference format.

Composition of 316L Stainless Steel Powder

The composition of 316L stainless steel powder is:

unsur Berat % Makna
Besi Keseimbangan Principal matrix element
Krom 16-18 Tahanan terhadap korosi
Nikel 10-14 Austenite stabilizer
Molybdenum 2-3 Tahanan terhadap korosi
Mangan <2 Deoxidizer
Silikon <1 Deoxidizer
Karbon <0.03 Avoid carbide precipitation

The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation.

Properties of 316L Stainless Steel Powder

Key properties of 316L powder include:

Property Deskripsi
Tahanan terhadap korosi Excellent resistance to pitting and crevice corrosion
Kekuatan Tensile strength up to 620 MPa
Kelasawelan Readily weldable and less prone to sensitization
Fabricability Easily formed into complex shapes
biokompatibilitas Safe for contact with human body
Temperature resistance Resistant up to 900¡«C in oxidizing environments

The properties make 316L suitable for harsh, corrosive environments.

AM Process Parameters for 316L Powder

Typical parameters for printing 316L powder include:

Parameter Nilai tipikal Makna
Tinggi lapisan 20-100 Ã×m Balance speed and resolution
Kekuatan laser 150-350 W Melting condition without vaporization
Kecepatan pemindaian 200-1200 mm/s Density versus build rate
Jarak penetasan 100-200 Ã×m Sifat mekanik
Supports Minimal tree/lattice Overhangs, internal channels
Penekanan isostatik panas 1150¡«C, 100 MPa, 3 hrs Menghilangkan porositas

Parameters tailored for density, microstructure, production rate and post-processing needs.

Applications of 3D Printed 316L Parts

AM 316L components are used in:

Industri APLIKASI
Aeroangkasa Structural brackets, panels, housings
Otomotif Turbine housings, impellers, valves
Kimia Pumps, valves, reaction vessels
Minyak dan Gas Downhole tools, manifolds, flanges
Biomedikal Dental, orthopedic implants, surgical tools

Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development.

Specifications of 316L Powder for AM

316L powder must meet strict specifications:

Parameter Spesifikasi
Rentang ukuran partikel Tipikal 15-45 ¼ m
Bentuk Partikel Morfologi bulat
Kepadatan Semu > 4 g/cc
Kepadatan Ketuk > 6 g/cc
Debit aliran ruangan > 23 detik untuk 50 g
Kemurnian > 99,9%
Kandungan Oksigen <1000 ppm

Custom size distributions and controlled composition available.

Suppliers of 316L Stainless Steel Powder

Reputable 316L powder suppliers include:

Pemasok Lokasi
Sandvik Osprey Inggris
Carpenter Aditif Amerika Serikat
Teknologi LPW Inggris
Erasteel Swedia
Critical Materials Amerika Serikat
Praxair Amerika Serikat

Prices range from $50/kg to $120/kg based on quality considerations and order volumes.

Handling and Storage of 316L Powder

As a reactive material, careful 316L powder handling is essential:

  • Store sealed containers away from moisture, acids, ignition sources
  • Use inert gas padding during transportation and storage
  • Peralatan arde untuk menghilangkan muatan statis
  • Avoid dust accumulation through extraction and ventilation
  • Follow safety data sheet precautions

Teknik yang tepat memastikan kondisi bedak yang optimal.

Inspection and Testing of 316L Powder

Metode pengujian kualitas meliputi:

Metode Parameter yang Diuji
Analisis ayak Pembagian Ukuran Partikel
Pencitraan SEM Morfologi partikel
EDX Kimia dan komposisi
XRD Fase yang ada
Pycnometry Kepadatan
Debit aliran ruangan Kemampuan aliran bubuk

Pengujian sesuai standar ASTM memverifikasi kualitas bubuk dan konsistensi batch.

Comparing 316L to Alternative Alloy Powders

316L compares to other alloys as:

Aloi Tahanan terhadap korosi Kekuatan Biaya Kemampuan cetak
316L Luar biasa Sedang Sedang Luar biasa
17-4PH Baik Tinggi Sedang Baik
IN718 Baik Sangat tinggi Tinggi Adil
CoCr Adil Sedang Sedang Baik

With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance.

Pros and Cons of 316L Powder for AM

Kelebihan Kekurangan
Excellent corrosion resistance and biocompatibility Lower high temperature strength than alloys
Dapat dilas dan dikerjakan mesin dengan mudah Susceptible to porosity during printing
Cost advantage over exotic alloys Prone to thermal cracking
Can match wrought material properties Required post-processing like HIP
Range of suppliers available Lower hardness than precipitation hardening alloys

316L provides versatile performance at moderate cost, albeit with controlled processing requirements.

Frequently Asked Questions about 316L Stainless Steel Powder

Q: What particle size range works best for printing 316L alloy?

A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density.

Q: What post-processing methods are used on 316L AM parts?

A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish.

Q: Which metal 3D printing process is ideal for 316L alloy?

A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used.

Q: What industries use additively manufactured 316L components?

A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts.

Q: Does 316L require support structures during 3D printing?

A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing.

Q: What defects can occur when printing 316L powder?

A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters.

Q: What is the key difference between 316 and 316L alloys?

A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding.

Q: How are the properties of printed 316L compared to wrought alloy?

A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts.

Q: What density can be expected with 3D printed 316L parts?

A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties.

Q: What finishing is typically applied to 316L AM parts?

A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.

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