Ikhtisar
Bubuk Titanium Bulat is a highly versatile material used extensively in various industries, from aerospace to medical implants. Known for its excellent properties such as high strength, low density, and resistance to corrosion, it plays a critical role in advanced manufacturing techniques like 3D printing and additive manufacturing. This guide will delve into the specifics of spherical titanium powder, covering its types, properties, applications, and more.
Types of Spherical Titanium Powder
Spherical Titanium Powder comes in various grades and compositions, each tailored for specific applications. Here are ten specific models:
Berperan sebagai penerjemah dan penyempurna,Terjemahkan teks berikut ke dalam bahasa ID: Model | Komposisi | Ukuran partikel | Kemurnian | Aplikasi |
---|---|---|---|---|
Ti-6Al-4V | 90% Ti, 6% Al, 4% V | 15-45 µm | 99.5% | Komponens Dirgantara |
CP Ti Grade 1 | 99.9% Ti | 25-53 µm | 99.9% | Implan Medis |
Ti-5Al-2.5Sn | 92.5% Ti, 5% Al, 2.5% Sn | 20-60 µm | 99.5% | Aplikasi kelautan |
Ti-15Mo | 85% Ti, 15% Mo | 10-50 µm | 99.7% | Perangkat biomedis |
Ti-10V-2Fe-3Al | 85% Ti, 10% V, 2% Fe, 3% Al | 20-70 µm | 99.5% | Komponen Otomotif |
Ti-3Al-2.5V | 94.5% Ti, 3% Al, 2.5% V | 15-45 µm | 99.6% | Komponen struktur |
Ti-6Al-7Nb | 87% Ti, 6% Al, 7% Nb | 20-60 µm | 99.5% | Implan ortopedik |
Ti-6Al-2Sn-4Zr-2Mo | 86% Ti, 6% Al, 2% Sn, 4% Zr, 2% Mo | 25-53 µm | 99.5% | High-stress applications |
Ti-8Al-1Mo-1V | 90% Ti, 8% Al, 1% Mo, 1% V | 20-50 µm | 99.6% | Komponen mesin jet |
Ti-5Al-5Mo-5V-3Cr | 82% Ti, 5% Al, 5% Mo, 5% V, 3% Cr | 15-60 µm | 99.5% | High-performance sports equipment |
Properti dari Bubuk Titanium Bulat
Spherical Titanium Powder is prized for its unique properties, which make it suitable for various high-performance applications. Here are some key characteristics:
Property | Deskripsi |
---|---|
Rasio Kekuatan-terhadap-Berat yang Tinggi | Titanium’s high strength and low density make it ideal for applications requiring lightweight yet strong materials. |
Ketahanan Korosi yang Sangat Baik | Resistant to a wide range of corrosive environments, including seawater and body fluids. |
biokompatibilitas | Non-toxic and well-tolerated by the human body, making it suitable for medical implants. |
Titik Leleh Tinggi | Melting point around 1668°C (3034°F), allowing it to maintain structural integrity at high temperatures. |
Ekspansi Termal Rendah | Minimizes deformation and maintains stability under varying thermal conditions. |
Good Fatigue Resistance | Suitable for applications subject to cyclic loading and repeated stress. |
Applications of Spherical Titanium Powder
Spherical Titanium Powder is utilized in various industries due to its superior properties. Below are some of the primary applications:
Industri | Aplikasi |
---|---|
Aeroangkasa | Jet engine parts, airframe components, and spacecraft structures. |
Perubatan | Orthopedic implants, dental implants, and surgical instruments. |
Otomotif | High-performance engine parts, exhaust systems, and chassis components. |
Marinir | Propeller shafts, boat fittings, and submersible vehicle parts. |
Tenaga | Components for nuclear reactors, power generation turbines, and fuel cells. |
Peralatan Olahraga | Golf clubs, bicycle frames, and high-performance sports gear. |
Perindustrian | Additive manufacturing, 3D printing, and chemical processing equipment. |
Specifications and Standards for Spherical Titanium Powder
When selecting Spherical Titanium Powder for specific applications, it’s crucial to consider the specifications and standards. Here are some common specifications:
Spesifikasi | Deskripsi |
---|---|
ASTM F67 | Standard specification for unalloyed titanium for surgical implant applications. |
ASTM F136 | Standard specification for wrought titanium-6 aluminum-4 vanadium ELI (extra low interstitial) alloy for surgical implant applications. |
ISO 5832-2 | Standard specification for unalloyed titanium for surgical implants. |
AMS 4911 | Aerospace material specification for titanium alloy sheets and plates. |
ISO 5832-3 | Standard specification for titanium-6 aluminum-4 vanadium alloy for surgical implants. |
Pemasok dan Penetapan Harga Bubuk Titanium Bulat
The price of Spherical Titanium Powder can vary based on the composition, particle size, and purity. Here are some examples of suppliers and pricing details:
Pemasok | Berperan sebagai penerjemah dan penyempurna,Terjemahkan teks berikut ke dalam bahasa ID: Model | Harga per kg | Informasi Kontak |
---|---|---|---|
ATI Metals | Ti-6Al-4V | $300 | www.atimetals.com |
Praxair | CP Ti Grade 1 | $250 | www.praxair.com |
Serbuk & Lapisan Tingkat Lanjut | Ti-5Al-2.5Sn | $280 | www.apc-powders.com |
TLS Teknik | Ti-15Mo | $320 | www.tls-technik.com |
GKN Hoeganaes | Ti-10V-2Fe-3Al | $310 | www.gknpm.com |
Teknologi LPW | Ti-3Al-2.5V | $290 | www.lpwtechnology.com |
Sandvik | Ti-6Al-7Nb | $330 | www.materials.sandvik |
H.C. Starck | Ti-6Al-2Sn-4Zr-2Mo | $340 | www.hcstarck.com |
Oerlikon Metco | Ti-8Al-1Mo-1V | $315 | www.oerlikon.com |
Teknologi Tukang Kayu | Ti-5Al-5Mo-5V-3Cr | $350 | www.cartech.com |
Advantages and Disadvantages of Spherical Titanium Powder
Kelebihan
- Rasio Kekuatan-terhadap-Berat yang Tinggi: Perfect for aerospace and automotive industries where performance and fuel efficiency are critical.
- Tahanan terhadap korosi: Ideal for marine and biomedical applications.
- biokompatibilitas: Essential for medical implants.
- Titik Leleh Tinggi: Cocok untuk aplikasi suhu tinggi.
- Ekspansi Termal Rendah: Maintains structural integrity under varying temperatures.
Kelemahan
- Biaya: More expensive compared to other materials like aluminum or steel.
- Kompleksitas Pemrosesan: Requires specialized equipment and techniques for processing.
- Kerapuhan: Can be brittle in certain forms, requiring careful handling and processing.
- Ketersediaan Terbatas: High-grade powders may have limited suppliers, impacting availability and lead times.
Membandingkan Bubuk Titanium Bulat Model
When choosing between different models of Spherical Titanium Powder, it’s essential to consider various factors:
Berperan sebagai penerjemah dan penyempurna,Terjemahkan teks berikut ke dalam bahasa ID: Model | Kekuatan | Kepadatan | Biaya | Terbaik untuk |
---|---|---|---|---|
Ti-6Al-4V | Tinggi | Rendah | Sedang | Aeroangkasa |
CP Ti Grade 1 | Sedang | Rendah | Rendah | Perubatan |
Ti-5Al-2.5Sn | Tinggi | Sedang | Tinggi | Marinir |
Ti-15Mo | Sedang | Rendah | Tinggi | Biomedikal |
Ti-10V-2Fe-3Al | Tinggi | Sedang | Tinggi | Otomotif |
Ti-3Al-2.5V | Sedang | Rendah | Sedang | Structural |
Ti-6Al-7Nb | Tinggi | Sedang | Tinggi | Orthopedic |
Ti-6Al-2Sn-4Zr-2Mo | Tinggi | Sedang | Tinggi | High-stress |
Ti-8Al-1Mo-1V | Sedang | Rendah | Tinggi | Mesin jet |
Ti-5Al |
Pertanyaan yang Sering Diajukan (FAQ)
Pertanyaan | Jawaban |
---|---|
What is Spherical Titanium Powder used for? | It is used in aerospace, medical, automotive, marine, energy, and sports equipment industries. |
Why is titanium powder spherical? | Spherical shapes ensure better flowability and packing density, which are crucial for additive manufacturing. |
How is Spherical Titanium Powder made? | It is typically made using gas atomization or plasma rotating electrode process (PREP). |
What are the benefits of using Spherical Titanium Powder in 3D printing? | Improved part density, mechanical properties, and surface finish. |
Is Spherical Titanium Powder safe? | Yes, especially in medical applications, due to its biocompatibility. However, handling precautions should be taken to avoid inhalation. |
How do I choose the right titanium powder? | Consider the specific application requirements, such as strength, corrosion resistance, and biocompatibility. |
Can Spherical Titanium Powder be recycled? | Yes, it can be recycled, but the process must ensure that the powder retains its properties. |
What are the limitations of Spherical Titanium Powder? | High cost, processing complexity, and brittleness in certain forms. |
Where can I buy Spherical Titanium Powder? | Various suppliers like ATI Metals, Praxair, and Advanced Powders & Coatings. |
What is the difference between CP Titanium and Ti-6Al-4V? | CP Titanium is commercially pure, while Ti-6Al-4V is an alloy with aluminum and vanadium, offering higher strength. |
Kesimpulan
Bubuk Titanium Bulat stands out as a superior material in various high-tech applications, from aerospace to medical devices. Its unique properties, such as high strength, excellent corrosion resistance, and biocompatibility, make it indispensable in modern manufacturing. While it comes with challenges like higher costs and processing complexity, the benefits often outweigh these drawbacks, particularly in demanding applications. Whether you’re an engineer, a manufacturer, or a researcher, understanding the nuances of Spherical Titanium Powder can help you make informed decisions and achieve better outcomes in your projects.
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