Aluminium nickel bronze is a fascinating and versatile alloy. But what exactly makes it so special? Let’s dive deep into this topic, exploring its composition, properties, and many applications. By the end, you’ll have a comprehensive understanding of this remarkable material.
Panoramica
Aluminium nickel bronze is a copper-based alloy that combines aluminium, nickel, and iron. This blend results in a material known for its strength, corrosion resistance, and durability. It’s commonly used in marine applications, aerospace, and heavy-duty industrial equipment.
Composition of Aluminium Nickel Bronze
The composition of aluminium nickel bronze varies depending on the specific grade, but here’s a general idea:
Elemento | Composizione tipica (%) |
---|---|
Rame | 76-82 |
Alluminio | 8-11 |
Nickel | 4-6 |
Ferro | 3-5 |
Manganese | 0.5-1.5 |
Altri elementi | Quantità minime |
This specific mix of elements gives aluminium nickel bronze its unique properties, making it ideal for a wide range of applications.
Proprietà e caratteristiche di Aluminium Nickel Bronze
Proprietà | Descrizione |
---|---|
Alta resistenza | Comparable to low alloy steels, making it suitable for heavy-duty applications. |
Resistenza alla corrosione | Excellent resistance to seawater corrosion, especially in marine environments. |
Resistenza all'usura | High resistance to wear and galling, even in abrasive conditions. |
Conduttività termica | Good thermal conductivity, important for heat exchangers and cooling systems. |
Conduttività Elettrica | Moderate electrical conductivity, useful in specific electrical applications. |
Ducilità | Good ductility allows for complex shapes and designs to be formed. |
These properties are why aluminium nickel bronze is often the material of choice in many critical industries.
Applications of Aluminium Nickel Bronze
Industria | Applicazione |
---|---|
Marina | Propeller shafts, seawater valves, pump components, and fittings. |
Aerospaziale | Landing gear bushings, engine components, and structural parts. |
Industriale | Wear plates, bearing cages, and heavy machinery parts. |
Olio e gas | Valve seats, bushings, and pipeline components. |
Automotive | Engine parts, transmission components, and braking systems. |
Defense | Ammunition handling systems, naval applications, and weaponry parts. |
The versatility of aluminium nickel bronze makes it invaluable across these diverse fields.
Specifiche, dimensioni, gradi e standard
Specificazione | Descrizione |
---|---|
Intervallo delle dimensioni | Rods, bars, sheets, and custom sizes |
Gradi | UNS C63000, C63020, C63200, etc. |
Standard | ASTM B150, ASTM B171, SAE J461, etc. |
Choosing the right grade and size depends on the specific application requirements.
Fornitori e dettagli sui prezzi
Fornitore | Prodotto | Fascia di prezzo |
---|---|---|
Fornitore A | C63000 Aluminium Nickel Bronze Rods | $20 – $30 per kg |
Fornitore B | C63200 Aluminium Nickel Bronze Sheets | $25 – $35 per kg |
Fornitore C | Custom Aluminium Nickel Bronze Parts | Varies by design |
Prices can vary based on market conditions and specific supplier offerings.
Pro e contro di Aluminium Nickel Bronze
Aspetto | * Alta densità: maggiore capacità di archiviazione in un fattore di forma più piccolo * Bassa latenza: tempi di accesso più rapidi rispetto ai dischi rigidi tradizionali * Elevata larghezza di banda: velocità di trasferimento dati più elevate * Maggiore affidabilità: meno parti mobili rispetto ai dischi rigidi tradizionali, riducendo il rischio di guasti * Maggiore efficienza energetica: consumo energetico inferiore rispetto ai dischi rigidi tradizionali * Silenzioso: nessun rumore di ricerca o rotazione | Contro |
---|---|---|
Forza | High strength makes it suitable for heavy-duty applications. | Can be more difficult to machine. |
Resistenza alla corrosione | Excellent for marine and industrial environments. | More expensive than some alternatives. |
Resistenza all'usura | Outperforms many other materials in abrasive conditions. | Requires precise alloy composition. |
Conduttività termica | Good for heat exchange applications. | Not as high as some other metals. |
Ducilità | Allows for complex shapes and custom designs. | May require specialized fabrication. |
Understanding these pros and cons helps in making an informed decision about using aluminium nickel bronze in various applications.
Specific Aluminium Nickel Bronze Models
Let’s look at specific metal powder models of aluminium nickel bronze and their unique features:
- C63000
- Composizione: 78-81% Copper, 9-11% Aluminium, 4-5.5% Nickel, 2-4% Iron.
- Proprietà: High strength, good wear resistance, excellent corrosion resistance.
- APPLICAZIONI: Bushings, bearings, valve seats.
- C63020
- Composizione: 79-83% Copper, 8-10% Aluminium, 4-5% Nickel, 2-4% Iron.
- Proprietà: Enhanced toughness, good machinability.
- APPLICAZIONI: Marine hardware, pump shafts.
- C63200
- Composizione: 77-81% Copper, 9-11% Aluminium, 5-6% Nickel, 2-4% Iron.
- Proprietà: Superior corrosion resistance, high strength.
- APPLICAZIONI: Aerospace components, high-strength fittings.
- C95500
- Composizione: 76-80% Copper, 9-12% Aluminium, 4-5.5% Nickel, 2-4% Iron.
- Proprietà: Excellent impact resistance, good machinability.
- APPLICAZIONI: Heavy-duty bushings, wear plates.
- C95800
- Composizione: 79-82% Copper, 8.5-10% Aluminium, 4-5.5% Nickel, 2-4% Iron.
- Proprietà: Superior corrosion resistance, high mechanical strength.
- APPLICAZIONI: Propeller hubs, marine fittings.
- C95510
- Composizione: 77-81% Copper, 9-11% Aluminium, 4-5% Nickel, 2-4% Iron.
- Proprietà: High wear resistance, good ductility.
- APPLICAZIONI: Valve components, pump sleeves.
- C95520
- Composizione: 78-82% Copper, 8-11% Aluminium, 4-5% Nickel, 2-4% Iron.
- Proprietà: Great corrosion resistance, high strength.
- APPLICAZIONI: Marine propellers, high-pressure valves.
- C63010
- Composizione: 79-83% Copper, 8-10% Aluminium, 4-5% Nickel, 2-4% Iron.
- Proprietà: Good toughness, high impact resistance.
- APPLICAZIONI: Bearing cages, industrial gears.
- C63050
- Composizione: 78-82% Copper, 8-11% Aluminium, 4-5% Nickel, 2-4% Iron.
- Proprietà: High mechanical strength, good machinability.
- APPLICAZIONI: Aerospace bushings, marine hardware.
- C95900
- Composizione: 77-81% Copper, 9-11% Aluminium, 4-5% Nickel, 2-4% Iron.
- Proprietà: Superior corrosion resistance, excellent wear resistance.
- APPLICAZIONI: Oil and gas components, industrial fittings.
FAQ
Domanda | Risposta |
---|---|
What is aluminium nickel bronze? | It is a copper-based alloy that includes aluminium, nickel, and iron, known for its strength and corrosion resistance. |
Where is aluminium nickel bronze commonly used? | It’s used in marine, aerospace, industrial, oil and gas, automotive, and defense industries. |
What are the benefits of aluminium nickel bronze? | High strength, excellent corrosion resistance, good wear resistance, and good thermal conductivity. |
Are there different grades of aluminium nickel bronze? | Yes, common grades include C63000, C63020, C63200, C95500, C95800, and others. |
How does aluminium nickel bronze compare to other metals? | It offers better corrosion and wear resistance compared to many other alloys, making it ideal for harsh environments. |
Can aluminium nickel bronze be machined? | Yes, but it can be more challenging to machine than some other metals due to its high strength. |
Conclusione
Aluminium nickel bronze is a powerhouse alloy with a multitude of applications across various industries. Its unique composition grants it exceptional properties that make it invaluable, particularly in harsh environments where strength and corrosion resistance are paramount. Whether you’re in the marine, aerospace, or industrial sector, understanding the nuances of aluminium nickel bronze can help you make informed decisions about its use in your projects.
Informazioni su 3DP mETAL
Categoria di prodotto
CONTATTACI
Hai domande? Scrivici un messaggio ora! Dopo aver ricevuto il tuo messaggio, informeremo sull'elaborazione della tua richiesta a tutto il team.