概要
球状チタン粉末 is a highly versatile material used extensively in various industries, from aerospace to medical implants. Known for its excellent properties such as high strength, low density, and resistance to corrosion, it plays a critical role in advanced manufacturing techniques like 3D printing and additive manufacturing. This guide will delve into the specifics of spherical titanium powder, covering its types, properties, applications, and more.
Types of Spherical Titanium Powder
Spherical Titanium Powder comes in various grades and compositions, each tailored for specific applications. Here are ten specific models:
| トランスレータ兼インプルーバとして、次のテキストをJAに翻訳します。 Model | 作曲 | 粒子サイズ | 純粋さ | アプリケーション |
|---|---|---|---|---|
| Ti-6Al-4V | 90% Ti, 6% Al, 4% V | 15-45 µm | 99.5% | 航空宇宙コンポーネント |
| CP Ti Grade 1 | 99.9% Ti | 25-53 µm | 99.9% | 医療用インプラント |
| Ti-5Al-2.5Sn | 92.5% Ti、5% Al、2.5% Sn | 20-60 µm | 99.5% | マリンアプリケーション |
| チタン-15モリブデン | 85% Ti、15% Mo | 10-50 µm | 99.7% | Biomedical devices |
| Ti-10V-2Fe-3Al | 85% Ti、10% V、2% Fe、3% Al | 20-70 µm | 99.5% | 自動車用部品 |
| Ti-3Al-2.5V | 94.5% Ti、3% Al、2.5% V | 15-45 µm | 99.6% | 構造コンポーネント |
| Ti-6Al-7Nb | 87% Ti、6% Al、7% Nb | 20-60 µm | 99.5% | 整形外科インプラント |
| Ti-6Al-2Sn-4Zr-2Mo | 86% Ti、6% Al、2% Sn、4% Zr、2% Mo | 25-53 µm | 99.5% | High-stress applications |
| Ti-8Al-1Mo-1V | 90% Ti, 8% Al, 1% Mo, 1% V | 20-50 µm | 99.6% | ジェットエンジン部品 |
| Ti-5Al-5Mo-5V-3Cr | 82% Ti, 5% Al, 5% Mo, 5% V, 3% Cr | 15-60 µm | 99.5% | High-performance sports equipment |
特性 球状チタン粉末
Spherical Titanium Powder is prized for its unique properties, which make it suitable for various high-performance applications. Here are some key characteristics:
| プロパティ | 説明 |
|---|---|
| 高い強度重量比 | Titanium’s high strength and low density make it ideal for applications requiring lightweight yet strong materials. |
| 優れた耐食性 | Resistant to a wide range of corrosive environments, including seawater and body fluids. |
| 生体適合性 | Non-toxic and well-tolerated by the human body, making it suitable for medical implants. |
| 高融点 | Melting point around 1668°C (3034°F), allowing it to maintain structural integrity at high temperatures. |
| 低熱膨張 | Minimizes deformation and maintains stability under varying thermal conditions. |
| Good Fatigue Resistance | Suitable for applications subject to cyclic loading and repeated stress. |
球状チタン粉末の用途
Spherical Titanium Powder is utilized in various industries due to its superior properties. Below are some of the primary applications:
| 産業 | アプリケーション |
|---|---|
| 航空宇宙 | Jet engine parts, airframe components, and spacecraft structures. |
| 医療 | Orthopedic implants, dental implants, and surgical instruments. |
| 自動車の | High-performance engine parts, exhaust systems, and chassis components. |
| 船員 | Propeller shafts, boat fittings, and submersible vehicle parts. |
| エネルギー | Components for nuclear reactors, power generation turbines, and fuel cells. |
| スポーツ用品 | Golf clubs, bicycle frames, and high-performance sports gear. |
| 産業 | Additive manufacturing, 3D printing, and chemical processing equipment. |
Specifications and Standards for Spherical Titanium Powder
When selecting Spherical Titanium Powder for specific applications, it’s crucial to consider the specifications and standards. Here are some common specifications:
| 仕様 | 説明 |
|---|---|
| ASTM F67 | Standard specification for unalloyed titanium for surgical implant applications. |
| ASTM F136 | Standard specification for wrought titanium-6 aluminum-4 vanadium ELI (extra low interstitial) alloy for surgical implant applications. |
| ISO5832-2 | Standard specification for unalloyed titanium for surgical implants. |
| AMS 4911 | Aerospace material specification for titanium alloy sheets and plates. |
| ISO 5832-3 | Standard specification for titanium-6 aluminum-4 vanadium alloy for surgical implants. |
サプライヤーと価格 球状チタン粉末
The price of Spherical Titanium Powder can vary based on the composition, particle size, and purity. Here are some examples of suppliers and pricing details:
| サプライヤー | トランスレータ兼インプルーバとして、次のテキストをJAに翻訳します。 Model | 1 kgあたりの価格 | 連絡先 |
|---|---|---|---|
| ATIメタルズ | Ti-6Al-4V | $300 | www.atimetals.com |
| プラクスエアー | CP Ti Grade 1 | $250 | www.praxair.com |
| 高度なパウダー & コーティング | Ti-5Al-2.5Sn | $280 | www.apc-powders.com |
| TLS テクニック | チタン-15モリブデン | $320 | www.tls-technik.com |
| GKN Hoeganaes | Ti-10V-2Fe-3Al | $310 | www.gknpm.com |
| LPW テクノロジー | Ti-3Al-2.5V | $290 | www.lpwtechnology.com |
| サンドビック | Ti-6Al-7Nb | $330 | www.materials.sandvik |
| H.C. Starck | Ti-6Al-2Sn-4Zr-2Mo | $340 | www.hcstarck.com |
| エリコン・メトコ | Ti-8Al-1Mo-1V | $315 | www.oerlikon.com |
| カーペンター・テクノロジー | Ti-5Al-5Mo-5V-3Cr | $350 | www.cartech.com |
Advantages and Disadvantages of Spherical Titanium Powder
利点
- 高い強度重量比: Perfect for aerospace and automotive industries where performance and fuel efficiency are critical.
- 耐蝕性: Ideal for marine and biomedical applications.
- 生体適合性: Essential for medical implants.
- 高融点:高温用途に適している。
- 低熱膨張: Maintains structural integrity under varying temperatures.
欠点
- 利用料: More expensive compared to other materials like aluminum or steel.
- 処理の複雑さ: Requires specialized equipment and techniques for processing.
- 脆さ: Can be brittle in certain forms, requiring careful handling and processing.
- 限定販売: High-grade powders may have limited suppliers, impacting availability and lead times.
比較 球状チタン粉末 モデル
When choosing between different models of Spherical Titanium Powder, it’s essential to consider various factors:
| トランスレータ兼インプルーバとして、次のテキストをJAに翻訳します。 Model | 強さ | 密度 | 利用料 | 最適 |
|---|---|---|---|---|
| Ti-6Al-4V | ハイ | 低い | ミディアム | 航空宇宙 |
| CP Ti Grade 1 | ミディアム | 低い | 低い | 医療 |
| Ti-5Al-2.5Sn | ハイ | ミディアム | ハイ | 船員 |
| チタン-15モリブデン | ミディアム | 低い | ハイ | 生体医療 |
| Ti-10V-2Fe-3Al | ハイ | ミディアム | ハイ | 自動車の |
| Ti-3Al-2.5V | ミディアム | 低い | ミディアム | Structural |
| Ti-6Al-7Nb | ハイ | ミディアム | ハイ | Orthopedic |
| Ti-6Al-2Sn-4Zr-2Mo | ハイ | ミディアム | ハイ | High-stress |
| Ti-8Al-1Mo-1V | ミディアム | 低い | ハイ | Jet engines |
| Ti-5Al |
よくあるご質問
| 質問 | 回答 |
|---|---|
| What is Spherical Titanium Powder used for? | It is used in aerospace, medical, automotive, marine, energy, and sports equipment industries. |
| Why is titanium powder spherical? | Spherical shapes ensure better flowability and packing density, which are crucial for additive manufacturing. |
| How is Spherical Titanium Powder made? | It is typically made using gas atomization or plasma rotating electrode process (PREP). |
| What are the benefits of using Spherical Titanium Powder in 3D printing? | Improved part density, mechanical properties, and surface finish. |
| Is Spherical Titanium Powder safe? | Yes, especially in medical applications, due to its biocompatibility. However, handling precautions should be taken to avoid inhalation. |
| How do I choose the right titanium powder? | Consider the specific application requirements, such as strength, corrosion resistance, and biocompatibility. |
| Can Spherical Titanium Powder be recycled? | Yes, it can be recycled, but the process must ensure that the powder retains its properties. |
| What are the limitations of Spherical Titanium Powder? | High cost, processing complexity, and brittleness in certain forms. |
| Where can I buy Spherical Titanium Powder? | Various suppliers like ATI Metals, Praxair, and Advanced Powders & Coatings. |
| What is the difference between CP Titanium and Ti-6Al-4V? | CP Titanium is commercially pure, while Ti-6Al-4V is an alloy with aluminum and vanadium, offering higher strength. |
結論
球状チタン粉末 stands out as a superior material in various high-tech applications, from aerospace to medical devices. Its unique properties, such as high strength, excellent corrosion resistance, and biocompatibility, make it indispensable in modern manufacturing. While it comes with challenges like higher costs and processing complexity, the benefits often outweigh these drawbacks, particularly in demanding applications. Whether you’re an engineer, a manufacturer, or a researcher, understanding the nuances of Spherical Titanium Powder can help you make informed decisions and achieve better outcomes in your projects.
3DP mETALについて
製品カテゴリー
お問い合わせはこちら
何かご質問はありますか？今すぐメッセージを送信してください。あなたのメッセージを受信後、全チームで検討させていただきます。