A100 steel alloy powder

Overview of A100 Steel Alloy Powder

A100 stainless steel contains high levels of nickel and manganese along with chromium, nitrogen and carbon to achieve outstanding low temperature toughness and ductility. It retains excellent impact strength and resistance to cryogenic embrittlement down to the temperature of liquid helium.

Key characteristics of A100 powder include:

• Excellent low temperature toughness and ductility
• High impact strength at cryogenic temperatures
• Good strength and hardness at room temperature
• Very good weldability and fabricability
• Resistant to cryogenic embrittlement
• доступны в различных распределениях размеров частиц

A100 powder is designed for applications requiring thermal stability and toughness at extremely low temperatures such as liquid natural gas storage and transportation. This article provides a detailed overview of this alloy powder.

Chemical Composition of A100 Powder

The typical composition of A100 powder is:

Элемент	Весовые %
Никель (Ni)	9-11%
Марганец (Mn)	12-14%
Хром (Cr)	14-16%
Азот (N)	0.15-0.30%
Углерод (C)	Макс. 0,08%
Кремний (Si)	макс. 1%
Железо (Fe)	Баланс

The key alloying elements like nickel, manganese, chromium along with nitrogen enable exceptional cryogenic temperature toughness and ductility in A100 steel.

Properties of A100 Powder

A100 powder possesses the following properties:

Имущество	Ценность
Плотность	7.9-8.1 g/cm3
Температура плавления	1400-1450 годы — «С
Теплопроводность	12 Вт/мК
Удельное электрическое сопротивление	0.80 Ã×´Î.cm
Модуль Юнга	190-210 ГПа
Коэффициент Пуассона	0.29-0.30
Прочность на растяжение	620 MPa
Предел текучести	275 МПа
Удлинение	35-40%
Impact Strength	50-120 J at -196¡«C

A100 maintains excellent ductility and impact strength even at the temperature of liquid helium making it suitable for the most demanding cryogenic applications.

Production Method for A100 Powder

A100 powder can be produced via:

• Газовая атомизация?- High pressure inert gas used to atomize the molten alloy resulting in fine spherical powder ideal for AM.
• Распыл воды?- High velocity water jet breaks up the molten stream into irregular powder particles. Lower cost but higher oxygen pickup.
• Механический легирования?- Шаровое помол смесях элементарных порошков с последующим спеканием и вторичным распылением.

Gas atomization allows excellent control over particle size distribution, shape, oxygen pickup and microcleanliness.

Applications of A100 Powder

Typical applications for A100 powder include:

• аддитивное производство?- Used in laser powder bed fusion and binder jetting for cryogenic parts like valve bodies, pump components, storage tanks etc.
• Литье с впрыскиванием металла?- To manufacture small, complex cryogenic parts needing high ductility and impact strength.
• Покрытия методом термического напыления.?- Wire arc spray deposition to produce coatings providing cryogenic resistance.
• Cryogenic Vessels?- Liners, fittings, fasteners, forged and cast parts for storage, transportation of liquefied natural gas.
• Cryocoolers?- Powder forged compressor parts, regenerator housings requiring high cryogenic toughness.

Specifications of A100 Powder

A100 powder is available under various size ranges, shapes and grades:

• Размер частиц:?From 10-45 Ã×m for AM methods, up to 150 Ã×m for thermal spray processes.
• Морфология:?Spherical, irregular and blended shapes. Smooth spherical powder provides optimal flow and packing density.
• Чистота:?From commercial to high purity grades based on application requirements.
• Содержание кислорода:Уровень ниже 2000 ppm для большинства применений.
• Скорость потока:?Powder customized for flow rates above 25 s/50 g.

Global Suppliers of A100 Powder

Some of the major global suppliers of A100 powder include:

• Sandvik Osprey (Великобритания)
• Хуганес (Швеция)
• Praxair (США)
• Oerlikon Metco (Switzerland)
• Erasteel (Франция)
• CNPC Powder (Китай)

These companies produce various grades of A100 powder tailored for additive manufacturing, thermal spray, powder metallurgy and other cryogenic applications.

Pricing of A100 Powder

A100 powder is priced higher than austenitic grades due to complex chemistry:

• Количество?- $50-100 per kg for bulk orders above 500 kg. Smaller quantities are priced higher.
• Качество?- High purity, spherical powder with controlled characteristics demands premium pricing.
• Поставщик?- Large global suppliers offer competitive pricing owing to higher volumes.
• География?- Prices vary between regions with Europe and North America being higher priced markets.

For critical cryogenic applications, buyers should focus on quality rather than lowest cost while procuring A100 powder.

Storage and Handling of A100 Powder

A100 powder requires controlled storage and handling:

• Хранить в герметичных контейнерах с инертным газом, чтобы предотвратить окисление
• Avoid accumulation of fine powder to minimize dust explosion risks
• Use proper grounding, ventilation, PPE when handling powder
• Prevent contact with moisture, acids, strong oxidizers
• Follow recommended safety practices from supplier SDS

Inert gas glove box techniques are preferred when handling reactive alloy powders like A100.

Inspection and Testing of A100 Powder

Key quality control tests performed on A100 powder:

• Химический анализ с использованием OES или XRF для обеспечения того, что состав находится в определенных пределах
• Распределение размеров частиц согласно стандарту ASTM B822
• Морфологический анализ с помощью визуализации на сканирующем электронном микроскопе
• Powder flow rate measured as per ASTM B213 standard
• Определение плотности методом гелиевой пикнометрии
• Тестирование на примеси методом ИСП-МС
• Microstructure characterization by X-ray diffraction

Thorough testing ensures the powder meets the required chemical, physical and microstructural characteristics for cryogenic applications.

Comparison Between A100 and 304L Stainless Steel Powders

A100 and 304L stainless steel powders compared:

Параметр	A100	304L
Тип	Austenitic	Austenitic
Ni content	9-11%	8-12%
Low temperature toughness	Отличный	Бедный
Коррозионная стойкость	Умеренный	Отличный
Цена	Выше	Низкий
Свариваемость	Очень хорошо	Отличный
ПРИМЕНЕНИЯ	Cryogenic parts	Автомобили, бытовая техника

A100 offers exceptional low temperature toughness whereas 304L provides better overall corrosion resistance at lower cost.

A100 Powder FAQs

Q: How is A100 steel alloy powder produced?

A: A100 powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization provides the best control of characteristics.

Q: What are the main applications of A100 powder?

A: The major applications include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy of cryogenic parts needing high ductility and impact strength at extremely low temperatures.

Q: What is the typical A100 powder size used for binder jetting AM?

A: For binder jetting process, the common A100 powder size range is 20-45 microns with spherical morphology to enable good powder packing and binder infiltration.

Q: Does A100 powder require any special handling precautions?

A: Yes, it is recommended to handle A100 powder carefully under controlled humidity and inert atmosphere using proper grounding, ventilation and PPE.

Q: Where can I purchase A100 powder suitable for cryogenic storage vessels?

A: For cryogenic applications needing high toughness, A100 powder can be purchased from leading manufacturers including Sandvik Osprey, Hoganas, Praxair, Oerlikon Metco, and Erasteel.