Ti22Al25Nb Powder

Overview of Ti22Al25Nb Powder

Ti22Al25Nb belongs to the class of titanium aluminide alloys that possess attractive properties like high specific strength, good creep resistance, oxidation resistance, and ability to withstand extreme temperatures. The near-equiatomic ratio of titanium and aluminum provides a balanced combination of light weight, strength and environmental resistance at elevated temperatures.

Key characteristics of Ti22Al25Nb powder include:

• Very high specific strength (strength-to-weight ratio)
• Excellent high temperature mechanical properties
• Good creep and fatigue strength
• Low density compared to nickel and iron-based superalloys
• Uitstekende corrosieweerstand

Ti22Al25Nb powder has emerged as an excellent choice for reducing weight and improving efficiency in aerospace, automotive, and other high-performance applications at elevated temperatures.

Composition of Ti22Al25Nb Powder

Ti22Al25Nb powder has the following nominal composition:

Element	Gewichts %
Titanium (Ti)	22%
Aluminium (Al)	25%
Niobium (Nb)	5-10%
Vanadium (V)	0-5%
Chroom (Cr)	0-2%
Koolstof (C)	0-0.2%
Zuurstof (O)	0-0.2%

The amounts of strengthening elements like niobium and vanadium can be varied to optimize the mechanical properties. Impurity levels of carbon and oxygen are minimized.

Properties of Ti22Al25Nb Powder

Key properties of Ti22Al25Nb powder include:

Onroerend goed	Waarde
Dichtheid	3.7-3.9 g/cm3
Smeltpunt	1350-1450¡«C
Thermische geleidbaarheid	16-22 W/mK
Elektrische resistiviteit	1,7 Ã×´Î.cm
Elasticiteitsmodulus	160-180 GPa
Poissonconstante	0.32-0.34
Treksterkte	500-900 MPa
Rekgrens	400-600 MPa
Verlenging	1-4%
Creep Strength	150-300 MPa
Oxidatiebestendigheid	Excellent up to 800¡«C

 

The properties like high strength, low density, and temperature capability make it well suited for critical aerospace components needing weight savings.

Production Method for Ti22Al25Nb Powder

Ti22Al25Nb powder can be produced via methods like:

• Gasverstuiving?- High pressure inert gas jet used to atomize molten alloy resulting in fine spherical powder ideal for AM.
• Plasma-roterend elektrodenproces (PREP)?- Centrifugal disintegration of rapidly rotating molten metal into fine droplets yields spherical powder.
• Mechanische legering?- High energy ball milling of elemental/pre-alloyed powders followed by annealing and secondary atomization.

Gas atomization and PREP allow excellent control over powder characteristics like particle size distribution, morphology, and microcleanliness.

Applications of Ti22Al25Nb Powder

Ti22Al25Nb powder is used in:

• additive manufacturing?- Selective laser melting to produce complex lightweight components like brackets, airfoils, impellers for aerospace and automotive.
• Thermische spraycoatings?- Applied via plasma or HVOF spraying to provide wear/corrosion resistance for turbocharger blades and aerospace components at high temperatures.
• Metaalspuitgieten?- To manufacture small, complex net-shape parts needing high specific strength up to 800¡«C like turbine blades.
• Poedermetallurgie?- Pressing and sintering to create low-density, high-strength parts like connecting rods.

Specifications of Ti22Al25Nb Powder

Ti22Al25Nb powder is available under various size ranges, shapes and purity levels:

• Grootte deeltjes:Van 15-45 Ã×m voor AM-methoden, tot 100 Ã×m voor thermische spuitprocessen.
• Morfologie:?Near-spherical powder morphology provides optimal flow and packing density.
• Zuiverheid:?From commercial to high purity levels based on impurity limits and process requirements.
• Zuurstofgehalte:Niveaus onder 2000 ppm voor de meeste toepassingen.
• Flowabiliteit:Poeder op maat voor uitstekende stroomsnelheden boven 25 s/50 g.

Global Suppliers of Ti22Al25Nb Powder

Some of the major global suppliers of Ti22Al25Nb powder are:

• AP&C (Canada)
• TLS Technik (Duitsland)
• Sandvik Osprey (Verenigd Koninkrijk)
• Tekna (Canada)
• ECKA Granules (Germany)
• Titaniumpoeder (Rusland)

These companies produce various grades of Ti22Al25Nb powder tailored for additive manufacturing, thermal spray, powder metallurgy and other applications.

Pricing of Ti22Al25Nb Powder

Ti22Al25Nb powder is priced higher than steels and nickel alloys:

• Hoeveelheid$100-150 per kg voor bulkbestellingen van meer dan 500 kg. Kleinere hoeveelheden zijn aanzienlijk hoger geprijsd.
• KwaliteitHoge zuiverheid, bolvormig poeder geproduceerd onder streng gecontroleerde omstandigheden met behulp van geavanceerde processen vraagt om een premium prijs.
• ProviderGrote wereldwijde leveranciers bieden kostenvoordelen ten opzichte van kleinere fabrikanten dankzij grotere productievolumes.
• AardrijkskundeDe prijzen variëren per regio, waarbij Europa en Noord-Amerika duurdere markten zijn dan Azië.

For critical applications, buyers should focus on quality rather than lowest cost while sourcing Ti22Al25Nb powder.

Storage and Handling of Ti22Al25Nb Powder

Ti22Al25Nb powder requires careful storage and handling:

• Should be stored in sealed containers under inert gas like argon to prevent oxidation
• Voorkom fijnstofophoping om het risico op stofexplosies te minimaliseren
• Use proper PPE, ventilation, grounding and safety practices during powder handling
• Prevent contact between powder and ignition sources due to flammability hazard
• Volg de toepasselijke veiligheidsrichtlijnen die vermeld staan op de veiligheidsinformatiebladen van de leverancier

Care should be taken when handling this highly reactive alloy powder.

Inspection and Testing of Ti22Al25Nb Powder

Key quality control tests performed on Ti22Al25Nb powder:

• Chemical analysis using ICP-OES or XRF to ensure composition meets specifications
• Deeltjesgrootteverdeling door middel van laserdiffractie volgens ASTM B822-norm
• Morfologische analyse middels SEM-beelden
• Powder flow rate measurement using Hall flowmeter as per ASTM B213 standard
• Dichtheidsmeting door middel van helium pycnometrie
• Impurity analysis through inert gas fusion or ICP-MS
• Microstructure characterization by X-ray diffraction

Grondig testen garandeert batchconsistentie en poederkwaliteit voor de beoogde toepassing.

Comparison Between Ti22Al25Nb and Inconel 718 Powders

Ti22Al25Nb and Inconel 718 powders compared:

Parameter	Ti22Al25Nb	Inconel 718
Dichtheid	3.7-3.9 g/cm3	8,2 g/cm3
Sterkte bij hoge temperatuur	Vergelijkbaar	Vergelijkbaar
Oxidatiebestendigheid	Betere	Goed
Kosten	Hoger	Lager
Bewerkbaarheid	Slecht	Uitmuntend
TOEPASSINGEN	Lucht- en ruimtevaartcomponenten	Luchtvaart, automobiel
Beschikbaarheid	Gewoonlijk	Direct beschikbaar

 

Ti22Al25Nb offers weight savings over Inconel 718. But workability is poor and cost is higher for titanium aluminide powder.

Ti22Al25Nb Powder FAQs

Q: How is Ti22Al25Nb powder produced?

A: Ti22Al25Nb powder is commercially produced using gas atomization, plasma rotating electrode process, and mechanical alloying followed by annealing and secondary atomization.

Q: What are the main applications of Ti22Al25Nb powder?

A: The major applications include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy to make lightweight structural parts needing high temperature capability.

Q: What is the typical particle size used in AM?

A: For most metal AM processes, the ideal Ti22Al25Nb powder size range is 15-45 microns with high purity, spherical morphology and good powder flow.

Q: Does Ti22Al25Nb powder require special handling precautions?

A: Yes, it is highly reactive and requires careful handling under inert atmosphere using ventilation, grounding, PPE to prevent fire or explosion hazards.

Q: Where can I buy Ti22Al25Nb powder for aerospace applications?

A: For aerospace parts needing lightweight and high strength, Ti22Al25Nb powder can be sourced from leading manufacturers including AP&C, TLS Technik, Sandvik Osprey, and Tekna.